9/28/2023 0 Comments Zebra zt410 direct thermal setupDecrease the darkness and verify the media and ribbon combination are appropriate for the application.Increase the head pressure to ensure the pressure is balanced across the media.Decrease the Ribbon Supply Spindle tension setting it to low.Verify the inked side of the ribbon is facing the labels. Refer to Is Your Ribbon Inked on the Right Side? Note: There is a reverse-wound spindle available for the ZT410 P/N 79830M.Verify your media and ribbon combination are compatible, so the burn temperature does not have to be set too high.Reduce the darkness setting in the LCD and driver and software. Refer to Print Darkness.Refer to Media and Ribbon Sensor Calibration. The sensor is not calibrated correctly.For example, excessive pressure or darkness can cause the ribbon to wrinkle. Verify the media and ribbon combination is appropriate.Try increasing the Ribbon Supply Spindle tension. Refer to Adjust Ribbon Tension.Adjust the head pressure to ensure the pressure is balanced across the media.Verify the media guides are correctly set to keep the media from wandering away from the inner guides.Verify the ribbon is loaded correctly. Refer to Load the Ribbon.Perform a manual calibration procedure. Refer to Media and Ribbon Sensor Calibration. Verify the driver and software settings match the printer settings. Change the LCD Print Mode to Thermal Transfer if using ribbon or remove the ribbon in the Direct Thermal Mode. The printer is detecting ribbon but configured for Direct Thermal (no ribbon mode).Try loading Factory Defaults and allow the printer to run auto-calibration. Refer to Load Defaults.Verify the ribbon sensor is calibrated correctly for the ribbon being used.Verify the ribbon is correctly loaded and fully pushed onto the Ribbon Supply spindle to assure it passes over the Ribbon Reflector plate when the printhead is closed.If you are not using ribbon, ensure both the printer, software, and driver are configured for Direct Thermal.Proper loading and configuration of the printer, driver, and software are required to avoid ribbon errors. For Direct Thermal applications (where the ribbon is not required), the sensor will warn if the ribbon is detected by displaying a Ribbon In a warning on the LCD (or yellow flashing supplies light). A clear ribbon trailer allows the light to reach the reflector plate, or the ribbon has a reflective chrome trailer that acts as a light reflector for the ribbon sensor. The ribbon sensor is used in Thermal Transfer applications to see the state of the ribbon and will provide a Ribbon Out condition when the ribbon reaches the end of the roll or is not installed. The printer uses a combination of an optical sensor and reflector plate (the silver plate under the print mech you load the labels under) to detect the ribbon as it blocks the ribbon sensor light path. Printhead pressure moves the ribbon keeping it synchronized with the labels, and the Ribbon Take-up spindle removes the ribbon from the labels and rewinds the spent ribbon. Back tension is applied from the Ribbon Supply spindle to help prevent wrinkle and take up slack during a back feed operation. The printhead pressure at the print line controls the actual movement of the ribbon. Two spindles, Ribbon Supply and Ribbon Take-up, guide the ribbon during printing. NOTE There is a reverse-wound spindle available for the ZT410 P/N 79830M. On Zebra printers, the ink is on the outside of the ribbon roll (see note), and this is the surface that should be facing the labels, so ink transfer is accomplished. This protects for the printhead to prevent wear. The width of the roll varies based on the width of the labels and should always be slightly wider. The ribbon used in the printer consists of wax or resin-based ink on a plastic film called the carrier that is rolled onto a cardboard core. Refer to the article Identify Type of Media. For non-ribbon applications, a heat-sensitive label referred to as a Direct Thermal label must be used. Thermal Transfer is used when the ribbon is required , while Direct Thermal refers to applications that do not use ribbon. Printing can be done with and without ribbon, and the printer (driver or software) must be configured appropriately. The printer can be used for a wide variety of printing applications.
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